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Axional PP · Quality & Maintenance

Quality control inside the production engine, maintenance on the same calendar.

Statistical process control, non-conformance management, batch-level quality, preventive and condition-based maintenance — integrated with the production schedule so quality and uptime are first-class operational variables, not afterthought programmes.

Statistical process control

Control charts on the operations that need them, with rule-based out-of-control detection and action workflows.

Non-conformance

Non-conformances raised against work orders or receipts with root-cause classification, corrective and preventive action tracking.

Batch quality

Quality holds at batch level, release-by-quality workflows for regulated products, certificate-of-analysis generation.

Maintenance schedule

Preventive maintenance scheduled against the production calendar — the machine is offline when nothing critical was scheduled on it.

What the quality and maintenance surfaces cover

Statistical process control

X-bar / R charts, p-charts, c-charts and CuSum on the operations that warrant them. Western Electric rules trigger alerts when the process drifts.

Non-conformance management

Quality hold at material or work-order level, root-cause analysis with structured categorisation, corrective and preventive action (CAPA) workflow.

Quality certificates

Certificate of analysis (CoA) generated from inspection results, in the format the regulator or customer expects. Linked to the lot and the shipment.

Preventive maintenance

Time-based, usage-based and condition-based maintenance plans. Scheduled against the production calendar to minimise productive downtime.

Work-order linkage

Maintenance work orders are first-class objects in the same engine — same release controls, same dispatch lists, same completion confirmation.

Equipment history

Every maintenance event journalled against the equipment record. Mean time between failures, mean time to repair, total cost of ownership computed from the history.

Why quality and maintenance share the production calendar

When quality and maintenance live in separate systems from production, the calendars drift. A maintenance plan calls for the line to be down on a Tuesday morning when the production schedule says the line is on a critical customer order. The reconciliation happens in a meeting, a week before the conflict, and one of the two has to give.

Axional puts quality, maintenance and production on the same calendar. The maintenance window is a capacity constraint the planner sees; the quality hold is a status the planner sees; the production commitment is a constraint maintenance and quality see. Conflicts are resolved at schedule time, not at meeting time.

Talk to a manufacturing expert.

A fit conversation, not a demo. Discovery call within 48 hours.